
The Most Effective Metal Fabrication Techniques
Metal fabrication companies in Dubai use several different fabrication techniques to produce finished products. These include forging, stamping, laser cutting, and welding. Listed below are some common metal fabrication techniques. Know which techniques you need to use for specific tasks. So, get ready to master the latest techniques in metal fabrication.
Forging
In its basic form, forging is metalworking involving the shaping of metal billets to make a finished part. In this process, grain is altered and pointed in a particular direction, increasing the part’s strength. Compared to castings, which have an isotropic grain structure, forgings are stronger in a specific direction and uniform throughout. Forging is a less expensive metal fabrication technique than casting.
Stamping
Sheet metal stamping is one of the main metal fabrication methods. This process involves a series of operations to transform flat sheet metal into the desired shape. Its key component is the use of dies and specialized tooling. Each tooling stroke causes a conformational change in the metal sheet. A stamper may cut, shape, or form the metal sheet depending on the project’s requirements.
Drawing
Drawing is another metal stamping technique. Drawing stretches a flat sheet of metal into a three-dimensional object. Depending on the desired result, this technique can be shallow or deep. It is also a faster metal fabrication technique than other methods. Unlike other techniques, stamping creates relatively less waste. For example, it requires a minimum of two steps and is very versatile. Nevertheless, it is important to understand how metal stamping works and which techniques are appropriate for your project.
Laser cutting
Several metal fabrication techniques exist, but only a handful can produce precision parts. These techniques are generally best for parts that must be precise and have a high-quality edge finish. Another great advantage of laser cutting is its ability to create parts with virtually no material waste. However, this technique can be problematic for some materials, such as reflective materials that require secondary finishing or machining.
Welding
Welding is a process in which a single point joins two pieces of metal with an angle greater than or equal to 30 degrees. It is a common metal fabrication method, increasing the strength of structures and machines. Welding is a form of metal fabrication involving consumables, such as wire, flux, and base plates. In some cases, welds are performed with metals with different compositions.